AI Taught to Hear Battery Fires Before They Start

These fires can reach 2,012°F in one second.

Transcript

Researchers from the National Institute of Standards and Technology (NIST) announced the development of a method that uses artificial intelligence to determine when a lithium-ion battery could catch fire.

Popular in various products such as phones, laptops and electric vehicles, lithium-ion batteries can store a large amount of energy in a compact space. However, they pose a safety risk, as they can catch fire or explode if they overheat.

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NIST reported that these fires can produce a jet of flame that reaches up to 2,012° Fahrenheit, nearly the heat of a blowtorch, in approximately one second. This hazard differs from traditional residential fires that start more slowly, which allows for smoke to reach a smoke alarm before the fire spreads.

During the research, NIST mechanical engineer Andy Tam said he noticed that a battery’s safety valve would break right before the fire started and make a small “click-hiss” sound that resembled opening a bottle of soda. Lithium-ion battery manufacturers design this safety valve to break when internal pressure builds up and can no longer expand due to the battery’s hard casing. 

Tam and his colleague, Anthony Putorti, then found they could use AI to train a machine-learning algorithm to identify this specific sound. To accomplish this, they recorded audio from 38 exploding batteries and modified the pitch and speed of the recordings to generate over 1,000 unique audio samples, which they used to train the software. 

Tam and Putorti reported that their algorithm accurately detected the sound of an overheating battery with 94% accuracy. Tam explained that he attempted to confuse the algorithm with other noises but said only a few tricked the detector.

Additional research estimated that a battery’s safety valve would break approximately two minutes before catastrophic failure. Tam and Putorti applied for a patent and hope to verify this warning time with further experiments on a range of batteries.

Once developed, the technology could serve as a new type of fire alarm in homes, offices, warehouses and garages.

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