The sooner you can stop a spill, the faster cleanup can begin. Containing spills at facilities is an essential first step in spill response that helps minimize environmental impact and lessen overall response time. According to National Response Center (NRC) statistics, over 10,000 reportable spills occurred in fixed facilities last year.
Previously, a prominent food manufacturer was unable to run one of its production lines at its rated capacity because of difficulty in managing drive chain slack that affected indexing. The line handles rectangular packages weighing about 10 pounds each. Each item moves down the conveyor straightaway on its narrow side, but as it is picked up and indexed, it needs to be moved along its length.
Particles thousands of times smaller than the diameter of a human hair transform materials, micro-sensors, and energy-producing processes. And they can also severely pollute air quality and the integrity of technology products, like integrated circuits. Airborne aerosols in the air we breathe can damage our health, especially particles containing trace amounts of metals — largely from burning fuel — can wreak havoc on our nervous systems.
Space elevators — the final frontier. Kind of. See how a space elevator would revolutionize not only the way we get into space, but also the way us Earth-bound folk live. Not only would we have the capacity to ship large payloads into space, but we could build large solar arrays to catch the sun's energy.
Leave it to the Germans. When you want to see the pinnacle of crazy engineering, go no further. A group of German gearheads have bolted 24 — yes, 24 — chainsaw engines, all working in unison, to a custom motorcycle frame. It's both beautiful and monstrous. But none of that would matter if it was mine.
Just yesterday GM announced their CEO, Fritz Henderson, was leaving his position immediately, with then-chairman Ed Whitacre filling in the top role. While no one is particularly surprised by the decision, it does represent a significant shift in GM’s movement not only forward but — more importantly — up, back to its old position of being a global contender in the automotive industry.
When you have workers in elevated places, where falling is a distinct threat, a fall protection system is a no-brainer. But not all systems are the same. The people at SPANCO have conducted a series of tests between a standard wire rope system and a SPANCO rigid lifeline, and the results are pretty vivid.
Every year, TIME reaches out and finds some of the best innovations, and we've already seen their opinion on 2009's best offering: NASA's Ares I rocket . But this year is the first they stopped spending so much time on the good stuff, in order to put the spotlight on the year's absolute worst inventions.
The increasing demand on facilities to improve profitability has driven many plant managers to prioritize maintenance activities while striving to increase plant output. Historically, refineries, chemical plants and power plants have focused on achieving cost savings through capital and personnel reductions, and improving output by reducing unplanned downtime.
Charlie Bell, a member of the Milwaukee Bucks, grew up in Flint, Michigan, so he knows all about the manufacturing business. So when Tz Roznowski of Amalga Composites asked Charlie to "do his job," the basketball star couldn't help but say yes. After a hard day's work, a 6/10 review from your new boss isn't half bad.
Earlier this week, Motortrend magazine named the 2010 Ford Fusion as its "car of the year," beating out more than 20 other vehicles from around the world. It's a big deal for the American automaker who has emerged from the recession stronger than ever, and bailout-free. See what makes the Ford Fusion, and in particular its hybrid model, the best car of the year.
Last Tuesday, Mars Chocolate unveiled a 28,000-panel solar garden, which provides 20 percent of peak energy consumption at its New Jersey manufacturing plant. Are you surprised New Jersey is second in solar capacity only to California? I was. Have any comments or questions about our Thursday video editions of IMPO Insider? Or do you have a video you'd like to see featured in one of our deployments? Email me at Joel.
Full disclosure up front: remarkably, no one was hurt in this incident. And that's why forklifts have cabs. That said, this warehouse worker takes his forklift driving a little to vigorously, and has a little mishap with some shelves absolutely filled with bottles of vodka. In his defense, I don't think good steel is supposed to bend over like a twig as these shelves did.
Apple computers are well-recognized around the world, despite having a small market share in comparison to the plethora of Windows-based computers from manufacturers such as Dell, HP, Sony, and countless others. So, what makes people tick when they get an iPod or a MacBook in their hands? Easy: industrial design.
Last week, U.S. Defense Secretary Robert Gates visited Wisconsin-based Oshkosh Corp. to check out the production of the company's M-ATVs, which are currently being used in Iraq and Afghanistan. Take a peek at Gates' speech to the workers who build the trucks on a daily basis, and why they're so important to the military.
Lakeshore Technologies processes ingredients for the food and pharmaceutical industries, serving customers such as Cadbury, Schweppes, Kellogg’s, Pfizer, and Ocean Spray. Their facility in Lakeshore, Michigan spans 75,000 sq. ft., with 7-8 employees per shift. Like many companies that don’t have a dedicated inventory control manager, they found it difficult to keep their stock in balance, opting to over-stock inventory rather than risk stock-outs.
Sometimes we forget about the — ahem — gassier side of paper manufacturing. But creating paper from recycled sources, instead of virgin fibers, can spare us all from a whole lot of methane. Have any comments or questions about our Thursday video editions of IMPO Insider? Or do you have a video you'd like to see featured in one of our deployments? Email me at Joel.
It's undeniable: coal mining is a dirty but absolutely necessary business. In this trailer from the documentary " Coal Country ," we can get a glimpse into the endless battles between anti-coal activists, residents, and the workers that make our modern lifestyles possible. The results are explosive and powerful.
ABB industrial robots are known for their stellar motion control, but this is a little bit crazy. Check out how the company has pushed their previous Fanta test to a whole new level. It's like a high school dance — no touching allowed! Have any comments or questions about our Thursday video editions of IMPO Insider? Or do you have a video you'd like to see featured in one of our deployments? Email me at Joel.
TIME Magazine has pegged the Ares I rocket, NASA's newest endeavor into space travel, as the greatest invention of 2009. Although the rocket is not yet ready to carry humans back to the moon and all the way to Mars, the October 28 launch proved that the upgraded system is on its way to being the next best hope in stellar travel.
Kettle Foods, based in Beloit, Wis., has used precast concrete walls, wind turbines, and native prairie grasses to help make the greenest food manufacturing plant in the U.S. See why Kettle chose to place such an emphasis on sustainability, and how they're reaping the benefits. Have any comments or questions about our Thursday video editions of IMPO Insider? Or do you have a video you'd like to see featured in one of our deployments? Email me at Joel.
Incorporated in 1852, Ghirardelli Chocolate Company is a manufacturer and marketer of premium chocolates and chocolate products. Ghirardelli controls the entire chocolate manufacturing process, from cocoa bean to finished product. This control over the manufacturing process combined with Ghirardelli’s proprietary bean blend and unique methods of roasting and processing, ensure the highest quality and richest chocolate products.
It’s been two years since the WirelessHART™ standard was approved by some 200 member companies of the HART Communications Foundation. Successful Smart Wireless applications are now operating in more than 1,000 customer sites around the world, and as the range of available wireless products grows, end-users are finding more and more ways to apply them.
Even in the 21st century, getting people to recycle can be a challenge. But what if we made it fun? That's exactly what the guys at The Fun Theory decided to try. Check out how they made recycling as exciting as an arcade game. Is there a way we could make recycling fun for all our manufacturers too? Via The Fun Theory .
When the weather gets cold, that means only one thing to a lot of people: snowboarding season. But do you think they know how their boards are made? Do you? Chris Doyle, resident "mad scientist" at Burton, takes us through the process of building a snowboard, layer by layer. Check out how they're using rapid manufacturing to innovate and perfect their products.