A lot of great ideas are developed by imagining a magical black box through which you can process an input to produce a desired output. For example, what if you could take an ear of corn, feed it into a device and get food, fuel and fertilizer out of the other side? This was the challenge given to SynGest engineers when the company set out to produce a system that efficiently utilizes all parts of the corn crop.
Saddened by the damage plastics have incurred on the environment, one Japanese entrepreneur has developed a new machine that is capable of converting a variety of plastics right back into oil. This helps keep recycling costs down, and essentially creates another "home-grown" source of oil that could be used as gasoline in our nation's cars.
It's no surprise that in the last few decades, fewer companies have gained control over more of the meat Americans eat every day. CNN 's John King sits down with Food Inc. director, Robert Kenner, about how centraliziation has negatively affected our food supply. If you ask Kenner, salmonella has become an issue precisely because of our unsustainable food system.
Residents of Blue Springs, Mississippi spent years looking for a new automotive assembly plant in the region, and Toyota's plan for a 2,000-worker facility was a dream come true. But as Toyota's sales dropped, the plant was idled before it even began — and the recent recall issues haven't helped.
One California manufacturer, Role Models Railworks, has found a great deal of success making a quirky something that appeals to a select few consumers: fully-functioning model trains. Called "trainiacs," these enthusiasts spend thousands of dollars (sometimes up to $50,000) on miniature steam engines that are completely rideable.
It started with a simple but brilliant idea. Ward Dill, the President of Radial Bat™, a NJ-based company that makes engineered solid-wood baseball bats, wanted to forge a baseball bat from multiple wedges of wood. “I got the idea while tinkering with the branch of a dead apple tree,” recalls Dill.
Time was, if a machine went down, it required a member of the maintenance staff to drop what he or she was doing and connect a laptop computer to the machine to troubleshoot what went wrong. But there is a faster way to accomplish that same task today—through root-cause diagnostic logic built into the software that operates the machine.
The 2010 Energy Intelligence Competitor Breakdown aims to give you a cross-sectional view of what other manufacturers are looking at when trying to make their operations more energy efficient. Readers weighed in on which aspects of their current processes are more inefficient, which they would like to replace in the future, what equipment purchases they have made in the last six months, and their achieved ROI.
Anthony Rowcliffe, a 42 year-old company that has its roots in Peckham, London, has grown over the years and is now operating out of two purpose-built BRC accredited sites at Paddock Wood in Kent, supplying over 1,000 different lines, including its own branded Clemency Hall product. The sites operate five day weeks with a same day delivery policy to a variety of major supermarkets.
Ultrasound inspection offers a unique position for condition monitoring as both a “stand-alone” inspection technology, and as an effective screening tool that can speed up the inspection process and help inspectors determine effective follow-up actions for mechanical, electrical, and leak applications.
When a heat exchanger begins to fail or becomes problematic, it may be indicative of various problems ranging from inappropriate mechanical design to unforeseen chemical reactions. Chemical process industry professionals know all to well that damaged or failed heat exchangers can lead to unexpected downtime and corresponding consequences.
The units above have been added to help Faribault Foods better manager their water and natural gas usage rates. When you look at either the finished product or the actual facility’s exterior, it’s not unlike the canning factory my grandfather worked at over 60 years ago. However, much like the products they process, the most appealing elements of Faribault Foods are found beneath the outer skin and within the distinctive flavors of their processes and approaches.
A quality enterprise resource planning solution can offer a manufacturer a powerful, end-to-end value-chain solution to manage key infrastructure and support its manufacturing and business needs. Located in Irwin, Pennsylvania, Precision Defense Services (PDS) is a leading manufacturer of high quality precision machined parts for both the military and commercial marketplaces.
Last week, Foxconn held a morale-boosting parade in order to stem the wave of suicides that have marred the company’s reputation. While workers certainly couldn’t complain about a little R&R, they were still skeptical of the rally’s effectiveness in making workers happier. One woman says the theatrics are worthless, and that Foxconn needs to start treating its workers like human beings instead.
China is well-known for its massive industrial surge, but their clogged infrastructure is starting to become a major issue, if that 10-day traffic jam is any indication. So what's their solution? A little something called “straddling buses.” These buses travel on two parallel sets of tracks, with one major difference: there is space beneath for cars to pass through, allowing for more traffic and less congestion.
Automotive innovation is what originally put Flint, Michigan on the map, and this pickup is no different. The “brown” technology is being developed for potential use among all Flint municipal vehicles, which are in the process of being converted to natural gas. For all intents and purposes, the car is more or less unchanged, save for an extra fuel tank.
Think high school students can't make anything worthwhile? While these students based their vehicle off the used frame from an Indy car, the drivetrain technology is all their own. Accoring to those involved, the car is capable of achieving the equivalent of 450mpg. Better yet? Programs like these are what inspire young Americans to take engineering and manufacturing as serious career choices.
Logistical challenges and inefficiencies are often unwanted byproducts of a globalized industrial distribution enterprise. AquaPhoenix, a U.S. manufacturer and distributor of water treatment chemicals, was a company whose global presence and reliance on outsourcing necessitated a reorganization of its international supply chain.
Between the U.S. Recovery Act, which included funding to stimulate training for high, tech, green manufacturing jobs and the National Export Initiative, the U.S. government has a strong interest in companies looking to export clean technology products to India and China. Manufacturing.net sat down with Suresh Kumar, Assistant Secretary of Commerce and Director General for the U.
Rangers Die Casting Company, based in Southern California, is a major producer of high quality “no porosity” aluminum die cast parts. They use over 30 DUMORE drill units at the facility for secondary operations, and rely on a hydraulic check system to control the feed rate of each drill.
Titan Industries is the world's fifth largest and India's leading manufacturer of watches. Corporately based in Tamil Nadu, India, the company has manufactured more than a 100 million watches to date and has a customer base of over 80 million. The umbrella brand Titan is one of India's leading watch brands that brought about a paradigm shift in the Indian watch market, offering quartz technology with international styling.
The following video is a single shot from the documentary Manufactured Landscapes , which tries to examine the ways that manufacturing, especially its dirtier practices, have affected our environment. This shot attempts to showcase not only the size, but also the repetitive nature, of China's manufacturing base.
In mankind's efforts to make a robot for every animal, the snake has not gone unnoticed. Japanese researchers have created a new robot that can slither around on the ground almost like the real thing, thanks to motors in each section of the body that are in constant communication and collaboration. Even better, the robot can get tossed into a pool and gets around just as well.
China has recently overtaken Japan as the world's No. 2 economy, leaving many worried here in the U.S. about what the future holds. Based on the trend of outsourcing the last few decades, it stands to reason that China is aiming for America's top spot, which could open up even more floodgates for jobs to escape overseas.
The roles of programmer, machinist, and quality control engineer are rolled into one at this new-age manufacturing plant. If you're having trouble watching this video, try downloading the latest version of Flash Player or contacting your IT department. Have any comments or questions about our Thursday video editions of IMPO Insider? Or do you have a video you'd like to see featured in one of our deployments? Email me at Joel.