The median age of the labor force is anticipated to increase rapidly, with one-third of the U.S. labor force turning 55 by 2015. This may have far-reaching implications on the number and type of work-related injuries experienced. Most companies are not prepared for these changing demographics.
The fouling of heat exchangers in processing industries is a chronic operating problem. Costs due to additional fuel consumption and maintenance, loss of production, etc. have been estimated as 0.25 percent of the GNP of industrialized countries. EWT offers companies an environmental, effective, and cost saving method of reducing fouling on heat exchangers which can only prove a win, win, win scenario for all.
Politicians love promoting "made in America" during an election season but tend to forget about it once the dust settles. And so, for all the praise of American manufacturing in the last campaign – by Democrats and Republicans alike – very little has actually been done. So what happened to a real competitiveness – and – jobs agenda?
Crimp quality detection is similar to baking a cake. There are a lot of ingredients and if one ingredient is missing or of bad quality, you likely are not going to achieve your desired result. This article will go back through the basics of a crimp quality detection system and discuss what ingredients or variables you need to consider before switching off that CFM.
The electronic devices used to test and analyze electric motors and other equipment have become much more powerful than in the past. Yet, in many instances these sophisticated devices have also introduced a high degree of complexity for users, requiring that highly trained and experienced personnel perform the testing.
Nobody has been hurt in a fiery drilling rig accident in rural South Texas and efforts continue to put out the blaze. The Lavaca County Sheriff's Office says the accident happened Wednesday night between Shiner and Yoakum. The area is about 80 miles east of San Antonio.
State environmental officials on Wednesday were investigating an oil spill at a refinery that left a sheen floating on the Delaware River. The refinery in Delaware City, operated by PBF Energy, reported the release about 1:30 a.m. Wednesday.
One of southern Illinois' biggest employers now has a new railroad spur as it presses ahead with a $129-million expansion it says will add 100 jobs by mid-2015. The $1.1 million spur paid for by Illinois taxpayers was unveiled Tuesday at the 3,000-worker Continental Tire the Americas site that produces more than 14 million tires a year in Mount Vernon.
Programmable drives are becoming more sophisticated and capable, enabling controls engineers to drastically reduce project costs. On a new design, some integrators and OEMs reach for an elaborate multi-axis PLC system to solve a relatively simple application. This happens as designers work under compressed schedules, and choosing a familiar solution seems like the right thing to do.
Federal regulators announced plans to dramatically limit workplace exposure to silica dust, an agent known to cause crippling lung disease and cancer in thousands of workers each year. The proposal from OSHA would cut in half the amount of silica exposure allowed for general industry and maritime workers.
Ford Automotive has unveiled what it says is an industry-first detection technology that uses high-resolution cameras to detect and eliminate dirt particles on a freshly-laid coat of paint. The company’s F-Series trucks are the latest vehicles to benefit from the technology, which Ford claims can detect particles smaller than a grain of salt.
Seals for processing equipment play vital roles in protecting bearings and lubricants. From the perspective of managing lubrication, a seal’s primary purpose will be to retain lubricant and keep contaminants from degrading or harming the grease.
Few industrial environments can match the diverse and difficult operating conditions encountered in the food and beverage processing industries. Equipment often will be exposed to contaminants, frequent washdowns can degrade machinery and may cause lubricant leakage, and other adverse influences can combine to impact an operation’s lines and productivity.
Unfortunately, there is no gold-star approach a company can take for managing musculoskeletal disorders (MSDs). The most common approaches include fixing the person, fitting the person to the task, changing the person, changing how the person performs work, changing the work and the workplace.
When management needed to reduce the footprint of Richmond's remanufacturing operations to make room for other revenue generating actives, the stockroom was faced with a 60 percent reduction in floor space. The stockroom already had a floor to ceiling man up narrow aisle picking system and there was little floor space and no additional shelf space that could be squeezed out.
Recent plant explosions should serve as a reminder for industrial users to review their vacuums to ensure they are suitable in explosion-proof applications, such as those relating to combustible dust. In addition to satisfying OSHA requirements, manufacturers must also keep workers safe. As Frank Intrieri Jr., VP of sales with Goodway says, “explosion-proof vacuums are used in hazardous environments, so safety precautions are imperative.”
It’s not uncommon to find an industrial worker with a power tool in their hands a dozen or more times per day. Power and speed are important – but perhaps most critical is the assurance of knowing the tool is ready to go at a moment’s notice. With reliability being top of mind for most users, power tool manufacturers place continued emphasis on improving the batteries that make a cordless tool go.
At one time or another, a maintenance organization has struggled with getting the best cost and service performance out of its spares inventory. Often, the penalties for not getting spares “right” are significant. And with the emergence of new service models such as “power by the hour,” providers are signing contracts that carry a hefty penalty for below-target performance.
Few organizations achieve truly continuous improvement in spite of extensive training programs, language and cultural changes, and setting expectations of improvement results. Why is that? It seems especially puzzling considering that each of the continuous improvement methodologies I have studied insists that true success comes not from organized events, but from everyone exercising the improvement methodology every day.
In today’s modern assembly facilities, the design and flexibility of the workstation is critical to maintain quality, workflow, and ergonomics. Unlike the old, static, welded frame workbenches of the past, modern workstations incorporate a modular, flexible, adaptable design, with a wide variety of options that allows the end user tremendous flexibility in reconfiguring the furniture to meet an ever changing production environment.
If you are involved in quality and operations decisions for manufacturing or supply-chain management, one of your most important responsibilities is to ensure that the final output of your plant is in compliance with internal and external quality standards.This is not as easy as it sounds.
The Association for Manufacturing Excellence (AME) is excited to welcome visionary leaders and operations professionals to its annual conference. Slated for Oct. 21-25, the 29th AME International “Excellence Inside” Conference features insightful speakers, excellent networking opportunities, fascinating plant tours and presentations sure to provide a fresh look at lean manufacturing. AME proudly offers a money-back guarantee that every attendee will take at least one new idea back to their business.
In this issue, Accenture's managing director explains how to radically improve the performance of your legacy spares planning system without buying a new one, Houston-based Blackwell Plastics helps people do what they love and love what they do, HVLS and HVAC are together at last to improve employee comfort and save money, and more.
Spacesaver Industrial explains how industrial users can take existing racking equipment and mobilize it for more effective storage and accessibility. See how the ActiveRAC system allows for cost reduction via its condensed storage capability, allowing expanding businesses to take back the square footage they need for production.
We all know about the cost savings generated when we eliminate waste from manufacturing processes. How many of us consider the savings available when we address another source of waste: the waste that occurs in our workplace interactions?