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Daily industrial news and top headlines for plant and maintenance managers

How To Manage Machinery Lubrication (Part II): Sealing Systems

August 23, 2013 8:02 am | by Bryan A. Ogden, Business Development-Food & Beverage for SKF USA Inc. | Articles | Comments

Seals for processing equipment play vital roles in protecting bearings and lubricants. From the perspective of managing lubrication, a seal’s primary purpose will be to retain lubricant and keep contaminants from degrading or harming the grease.

How To Manage Machinery Lubrication (Part I): Eliminating Bearing Relubrication

August 21, 2013 8:02 am | by Bryan A. Ogden, Business Development-Food & Beverage for SKF USA Inc. | Articles | Comments

Few industrial environments can match the diverse and difficult operating conditions encountered in the food and beverage processing industries. Equipment often will be exposed to contaminants, frequent washdowns can degrade machinery and may cause lubricant leakage, and other adverse influences can combine to impact an operation’s lines and productivity.

Five Approaches To Managing MSDs At Work

August 15, 2013 8:02 am | by HumanTech | Videos | Comments

Unfortunately, there is no gold-star approach a company can take for managing musculoskeletal disorders (MSDs). The most common approaches include fixing the person, fitting the person to the task, changing the person, changing how the person performs work, changing the work and the workplace.

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Smoking Fast Order Fulfillment At Hauni Richmond

August 14, 2013 8:02 am | by Kardex Remstar, LLC | Articles | Comments

When management needed to reduce the footprint of Richmond's remanufacturing operations to make room for other revenue generating actives, the stockroom was faced with a 60 percent reduction in floor space. The stockroom already had a floor to ceiling man up narrow aisle picking system and there was little floor space and no additional shelf space that could be squeezed out.

Explosion-Proof Vacuums: An Investment In Safety

August 12, 2013 4:40 pm | by Rachel Leisemann Immel, Associate Editor, IMPO | Articles | Comments

Recent plant explosions should serve as a reminder for industrial users to review their vacuums to ensure they are suitable in explosion-proof applications, such as those relating to combustible dust. In addition to satisfying OSHA requirements, manufacturers must also keep workers safe. As Frank Intrieri Jr., VP of sales with Goodway says, “explosion-proof vacuums are used in hazardous environments, so safety precautions are imperative.”

Power To The People

August 12, 2013 4:03 pm | by Anna Wells, Executive Editor, IMPO | Articles | Comments

It’s not uncommon to find an industrial worker with a power tool in their hands a dozen or more times per day. Power and speed are important – but perhaps most critical is the assurance of knowing the tool is ready to go at a moment’s notice. With reliability being top of mind for most users, power tool manufacturers place continued emphasis on improving the batteries that make a cordless tool go.

Bang For The Buck

August 12, 2013 3:46 pm | by Robert Giacobbe, Managing Director for Accenture and the global lead for Accenture’s Service Strategy and Operations (SSO) consulting practice | Articles | Comments

At one time or another, a maintenance organization has struggled with getting the best cost and service performance out of its spares inventory. Often, the penalties for not getting spares “right” are significant. And with the emergence of new service models such as “power by the hour,” providers are signing contracts that carry a hefty penalty for below-target performance.

Why Don’t We Have Truly Continuous Improvement?

August 9, 2013 8:01 am | by Alan Nicol, Executive Member, AlanNicolSolutions | Blogs | Comments

Few organizations achieve truly continuous improvement in spite of extensive training programs, language and cultural changes, and setting expectations of improvement results. Why is that? It seems especially puzzling considering that each of the continuous improvement methodologies I have studied insists that true success comes not from organized events, but from everyone exercising the improvement methodology every day.

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Surface Mount Technology Vs. Workstation Design

August 7, 2013 8:02 am | by Jim Norton, Custom Products & Services, Inc. | Articles | Comments

In today’s modern assembly facilities, the design and flexibility of the workstation is critical to maintain quality, workflow, and ergonomics. Unlike the old, static, welded frame workbenches of the past, modern workstations incorporate a modular, flexible, adaptable design, with a wide variety of options that allows the end user tremendous flexibility in reconfiguring the furniture to meet an ever changing production environment.

Top 5 Quality Metrics For The Plant Manager’s Dashboard

August 7, 2013 8:01 am | by Mike Roberts, Research Associate, LNS Research | Articles | Comments

If you are involved in quality and operations decisions for manufacturing or supply-chain management, one of your most important responsibilities is to ensure that the final output of your plant is in compliance with internal and external quality standards.This is not as easy as it sounds.

29th AME International “Excellence Inside” Conference

August 6, 2013 12:19 pm | by Association for Manufacturing Excellence (AME) | Events

The Association for Manufacturing Excellence (AME) is excited to welcome visionary leaders and operations professionals to its annual conference. Slated for Oct. 21-25, the 29th AME International “Excellence Inside” Conference features insightful speakers, excellent networking opportunities, fascinating plant tours and presentations sure to provide a fresh look at lean manufacturing. AME proudly offers a money-back guarantee that every attendee will take at least one new idea back to their business.

August 2013: Bang for the Buck

August 5, 2013 10:58 am | Digital Editions | Comments

In this issue, Accenture's managing director explains how to radically improve the performance of your legacy spares planning system without buying a new one, Houston-based Blackwell Plastics helps people do what they love and love what they do, HVLS and HVAC are together at last to improve employee comfort and save money, and more.

Spacesaver: Storage At Work

August 5, 2013 10:38 am | Videos | Comments

Spacesaver Industrial explains how industrial users can take existing racking equipment and mobilize it for more effective storage and accessibility. See how the ActiveRAC system allows for cost reduction via its condensed storage capability, allowing expanding businesses to take back the square footage they need for production.

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The Hidden Waste In Manufacturing — And How To Address It

August 5, 2013 8:01 am | by Judith H. Katz and Frederick A. Miller | Articles | Comments

We all know about the cost savings generated when we eliminate waste from manufacturing processes. How many of us consider the savings available when we address another source of waste: the waste that occurs in our workplace interactions?

Feds Wrap Initial Review Of AR Oil Spill Report

August 1, 2013 3:01 pm | by The Associated Press | News | Comments

A federal agency has completed its initial review of a report about an Exxon Mobil Corp. oil pipeline that ruptured in central Arkansas this year. That report, which was prepared by Hurst Metallurgical Research Laboratory Inc., points to a manufacturing defect of the pipe.

Q&A: How Kawasaki Fuels Employee Performance

August 1, 2013 2:03 pm | by Joel Hans, Managing Editor, Manufacturing.net | Articles | Comments

Among a select group of adrenaline enthusiasts, Kawasaki is tantamount to sheer fun, speed, and quality. Many think that "toys" like motorcycles sell themselves, but that's true only if they bring everything to the table. Naturally, the company wasn't able to make the kinds of products it does, and with such a large following, without effective management on the plant floor.  

Rapid Pressurization And Air Treatment Components

July 31, 2013 8:01 am | by Hamid Atai, System Design Engineer, Kaeser Compressors, Inc. | Articles | Comments

Compressed air dryers and filters are designed and rated to treat specified volumes of air at spe­cific conditions. A refrigerated dryer, for example, is rated to achieve a specified dew point at a particular volume (scfm), pressure (100 psig), compressed air temperature (100 degrees F), and ambient temperature (100 degrees F). These are typically referred to as “standard conditions.”

Pneumatic Conveying Systems Health & Safety: Exploring ROI, Part 2

July 26, 2013 8:02 am | by Doan Pendleton, VP of VAC-U-MAX | Articles | Comments

In the manufacturing arena, four out of five materials handling injuries affect the back and require a median of ten days for workers to recuperate. A strain can have indirect costs in excess of $33K and requires an additional $672K in sales to recoup those costs. Anytime organizations can eliminate the possibility of back injuries, injury costs should be taken into consideration when determining ROI.

Pneumatic Conveying Systems Health & Safety: Exploring ROI, Part 1

July 24, 2013 8:02 am | by Doan Pendleton, VP of VAC-U-MAX | Articles | Comments

Workplace injuries in any organization take a bite out of profits. The statistics regarding the number of injuries and illnesses that occur on the job and purported annual costs of $250B is astronomical. In the goods producing industry, which accounts for account for 35 percent of all occupational illness and injury cases, “manual materials handling is the principal source of compensable injuries,” according to OSHA.

Convenient, Efficient, Green Maintenance Chemicals

July 22, 2013 2:55 pm | by Rachel Leisemann Immel, Associate Editor, IMPO | Articles | Comments

Industrial manufacturers across the world need to stay efficient, productive, and safe in an ever-increasing competitive global market. They turn to industrial cleaners and degreasers to quickly and effectively sanitize and disinfect, improve the appearance of their facility, prepare surfaces for plating or adhesive bonding, eliminate the potential for contamination, and more.

CMMS: A Laser Focus

July 22, 2013 2:52 pm | by Anna Wells, Executive Editor, IMPO | Articles | Comments

Before the world began clamoring for “big data,” there were industrial companies who pioneered via systems like CMMS or EAM in order to better structure their maintenance programs. Having an opportunity to make truly informed decisions due to better tracking of maintenance procedures, asset usage, breakdown costs, and efficiency of resources meant a competitive advantage.

CNC Machines Go Horizontal

July 22, 2013 2:43 pm | Articles | Comments

Suburban Manufacturing has been in business more than 33 years and has a gleaming, state-of-the-art 30,000 square foot CNC machine shop. According to vice president Brian Nuibe, Suburban is a “true job shop. We have vertical machining centers and horizontal machining centers, single- and multi-spindle CNC lathe machines, saws, hones, sand blasting, part marking — a huge array of operations.”

5 Signs It’s Time to Replace Your Motor Disconnect Switch

July 19, 2013 9:38 am | by Mennekes | Articles | Comments

Dust, water, corrosive chemicals, and airborne particles are severe hazards to many manufacturing and production facilities. Any environment where critical electrical equipment is exposed puts this equipment at risk. This critical equipment includes your motor disconnects and switched receptacles.

Manufacturing Activity In Philly Region Jumps

July 19, 2013 9:38 am | by Christopher S. Rugaber, AP Economics Writer | News | Comments

Manufacturing activity in the Philadelphia region grew in July at the fastest pace in more than two years, suggesting factories may help support economic growth in the second half of the year. The Federal Reserve Bank of Philadelphia says its index of regional manufacturing activity jumped to 19.8 in July. That's up from 12.5 in June and the highest since March 2011.

VT Airport To Host Small Plane Manufacturer

July 12, 2013 9:57 am | by The Associated Press | News | Comments

Vermont officials say a German light aircraft manufacturer is going to set up operations at the Newport State Airport creating 25 jobs. The expansion was announced Thursday by Gov. Peter Shumlin and the owners of the Jay Peak resort who are leading an economic charge designed to create thousands of jobs in Vermont's Northeast Kingdom.

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