HMI or Human Machine Interface – everybody has them. From physical pushbutton stations to sophisticated graphical interfaces with 3D representations of equipment – HMIs are the visible part of a controls and/or manufacturing intelligence system.
Back in the early aughts, global automaker Nissan invested some $2 billion in 4.2 million square-foot vehicle assembly plant in Canton, Mississippi. Since May 27, 2003, the company has been producing as many as 10 different models there, and currently employs 4,350. However, the relationship between Nissan management and plant floor employees haven’t always been smooth.
For manufacturers, competitive advantage lies in connecting equipment on the factory floor to backend systems to harness real-time data. Windows Embedded GM Barb Edson, Microsoft CTO for Manufacturing Rohit Bhargava, and ARC Advisory Group analyst Craig Resnick join GigaOM Research's Adam Lesser to discuss how intelligent systems drive operational efficiency and new business opportunities in manufacturing.
At a time when energy efficiency is of utmost importance, recent developments in motor technology have changed the playing field within cooling tower HVAC systems. This new technology, a permanent magnet (PM), laminated frame direct drive motor allows for the removal of all the mechanical components such as gearboxes, drive shafts, disc couplings and existing motors.
The industry is still a global juggernaut; producing 18.2 percent of all manufactured goods which tops the list globally (still over half a percent more than China). But quite frankly, ‘dominant’ would be one of the last terms to sum up the past fifteen years of U.S. manufacturing, despite our strong presence.
This training provides an understanding of how it is possible to make order out of chaos when things go wrong. The workshop is designed to teach attendees how to identify failure modes by reading fracture surfaces of parts such as bearings, shafts, fasteners, seals, belts, and other materials to determine physical root causes. This will provide the answer(s) to "what happened."
From a sprawling United Auto Workers hall outside Detroit, John Zimmick has seen factories close and grown men cry when their jobs disappear. Through all the economic uncertainties of life in auto country, there has been one constant: the union.
Walk through the latest trends in safety equipment and compliance issues relating to the manufacturing environment, including an analysis on investment requirements for meeting regulations, a look at how new PPE design elements translate to better adoption on the plant floor, a review of recent safety disasters, and an outline of resources that can help manufacturers continuously improve their safety programs.
Ryanair has made the biggest-ever order of Boeing planes by a European airline, announcing Tuesday it will buy 175 aircraft in a major boost for the U.S. aerospace giant. Neither side disclosed the purchase price for the 737-800s, but budget carrier Ryanair said it did negotiate a bulk discount off the total list price of $15.6 billion.
A manufacturer that once worked around the clock — trying not to wake its rural neighbors with evening test track runs — barely has enough work to sustain a second shift. And things are about to get worse. "When I said some areas are dark," Alice Conner said, "I meant it."
Last month Hasbro missed a golden opportunity to immortalize the importance of our country’s manufacturing sector, especially with the renaissance the sector is currently experiencing. Hasbro ran a poll to elect a new game icon to be included in all new editions of the game Monopoly, an All-American game if there ever was one.
A strong increase in auto output boosted U.S. factory production last month, the latest sign that manufacturing is helping drive economic growth after lagging for much of 2012. Factory output rose a seasonally adjusted 0.8 percent in February from January, after falling 0.3 percent in the previous month, the Federal Reserve said Friday.
In U.S. factories, electric motor-driven systems account for over 60 percent of the total energy consumed – and 25 percent of the total energy used in the United States overall – a staggering amount of energy that is worthy of a second look to be sure your facility is maximizing its motor performance.
A cake mix supplier has 12 hours to fill a 15,000-bag production order for a new customer. during the seventh hour, the filling machine shuts down with no warning. the machine operator attempts to troubleshoot and diagnose the problem but is unable to do so.
The New Vista D90 is a technological marvel engineered to perfection. Take a look at the high-tech facilities in the Tata Motors Pune plant, which showcases the technological advancement employed to manufacture the Vista D90. Every stage of product evolution—design, development, manufacturing, assembly and quality control, is carried out meticulously.
A worker who survived the deadly explosion on the Deepwater Horizon testified Wednesday that a flurry of activity on the drilling rig hindered his ability to monitor BP's well for signs of trouble before the April 2010 blowout. Joseph Keith, the second rig worker to testify in person at a federal trial over the disaster, said he never saw any indications that a blowout was brewing.
A Boeing plan to redesign the 787 Dreamliner's fire-plagued lithium-ion batteries won approval Tuesday from the Federal Aviation Administration, moving the cutting-edge planes a step closer to flying passengers again. The plan includes changes to the internal battery components to minimize the possibility of short-circuiting, which can lead to overheating and cause a fire.
Job cuts at an airplane overhaul and maintenance plant in southeast Missouri are being blamed on federal budget cuts and reduced military operations in Iraq and Afghanistan. The Southeast Missourian reports that Sabreliner Corp. has laid off nearly 180 workers at its Perryville facility since Nov. 28, and the most recent cuts are tied to the federal sequester.
Rebuilding heavy equipment makes good economic sense, particularly for the hydraulic components on construction and earth moving machinery. In fact, the trend since 2008 has been strong enough to support the addition of a machine shop as part of the existing hydraulics shop at Caterpillar dealer Whayne Supply.
Leading development partner for the transportation industry with a global operating workforce of over 5,600, EDAG (Detroit, MI/Fulda, Germany) recently was faced with the task of designing a heavy-duty ring for a new production concept.
The Starbucks Carson Valley Roasting Plant & Distribution Center crew will tell you everything you need to know about how roasting and brewing methods affect the flavor of coffee in so many ways. And just as the smallest of modifications can dramatically affect the flavor of the cup, Starbucks Carson Valley has learned that – likewise – small steps towards continuous improvement can yield returns.
The first group of Caterpillar workers is moving in to office space at the company's new Georgia plant. The Athens Banner-Herald reports that the 850,000-square-foot facility is now home to 50 workers. They moved in to the new space less than a year after the official groundbreaking for the plant in Bogart, just west of Athens.
Mitsubishi Heavy Industries Ltd. and a local utility firm in California were aware of a design flaw in Mitsubishi-made steam generators for a California nuclear reactor before a radiation leak in January 2012, according to a document recently released by the U.S. nuclear regulator.
Remington Arms has been awarded a nearly $80 million contract from the Pentagon to produce sniper rifles at the company's Mohawk Valley plant, a congressman said. U.S. Rep. Richard Hanna, whose 22nd Congressional District includes the plant in Ilion in Herkimer County, said the contract calls for Remington to make more than 5,000 sniper rifles and millions of rounds over 10 years for the U.S. Special Operations Command.
After the proper groundwork has been completed, it is time to build the database for your CM technology. You should be able to easily copy and paste the equipment templates previously created and assign them to the actual equipment you will be monitoring.