Our fourth annual Energy Intelligence Report has been designed to spark some ideas for cost savings measures, as manufacturers continue to face tightening budgets and competitive pressures. We hope you can find something of value as you look at your own plant floor and try to determine where to start.
Asset management, at its core, is all about profitability. If a manufacturer can gain a clear picture of how and where assets are being used, they can account for overuse, underuse, lost items, bottlenecks, theft, and more. And in doing so, there is an endless list of tools to consider.
The Institute for Supply Chain Management held their 98th Annual International Supply Management Conference & Educational Exhibit April 28th through May 1st in Grapevine, TX. More than 2,000 professionals attended the conference and several “instant” digital polls were held, taking a look at reshoring and tax concerns. Thomas Derry, CEO of ISM, discusses the results of those polls and how they are affecting business and the economy.
Not too long ago, an article outlined some major reasons why reshoring, for all its business viability and value to the American economy, faces real problems with aging machinery and a workforce in need of new, well-trained people. Naturally, these concerns stem from a variety of flaws in the educational and training systems, and from a lack of foresight from manufacturers, who were not prepared for such a wide skills gap.
Pro Weld Inc., a Michigan manufacturer of material handling containers, set goals to improve the quality of their product, eliminate re-work, and reduce energy costs in their welding and painting operation that runs three shifts per day. A key improvement in the final painting and inspection portion of the building was increasing the levels and quality of light so the employees could clearly see their work.
Southeast Packaging has been on the fast track to lead its industry in energy-efficient, environmentally-friendly, “green” programs. So when management began investigating ways to improve the efficiency of lighting at its packaging facility in Concord, NC, they turned to OEO’s “BIG LIGHT.”
With more than 15,000 people working at 58 manufacturing sites worldwide, the Saint-Gobain brand Verallia is a worldwide leader, specializing in high quality glass containers. When the time came to renovate a quality control and packing hall at its Neuburg glass packaging plant in Germany, Verallia was looking for a more efficient lighting solution to replace its 250W HPS high bays that were actually drawing 300W.
Industrial manufacturers across the world need to stay efficient, productive, and safe in an ever-increasing competitive global market. They turn to industrial cleaners and degreasers to quickly and effectively sanitize and disinfect, improve the appearance of their facility, prepare surfaces for plating or adhesive bonding, eliminate the potential for contamination, and more.
Before the world began clamoring for “big data,” there were industrial companies who pioneered via systems like CMMS or EAM in order to better structure their maintenance programs. Having an opportunity to make truly informed decisions due to better tracking of maintenance procedures, asset usage, breakdown costs, and efficiency of resources meant a competitive advantage.
Suburban Manufacturing has been in business more than 33 years and has a gleaming, state-of-the-art 30,000 square foot CNC machine shop. According to vice president Brian Nuibe, Suburban is a “true job shop. We have vertical machining centers and horizontal machining centers, single- and multi-spindle CNC lathe machines, saws, hones, sand blasting, part marking — a huge array of operations.”
Pat and Bill Lancaster believed that pallet loads of product could be better protected — that billions of dollars of unsalable product due to shipping damage could be reclaimed and energy spent recycling, repurposing, or disposing of this damaged product could be regained. Pallet loads could be better stabilized and product should be — and could be — better protected in transit.
TIC required more capacity to produce medium voltage adjustable speed drives to meet increasing demand, as well as keep up with the growth of our other product lines including low voltage drives, motors starters, and rail transit products.
The “Tech Belt“ region of the U.S. has undergone explosive growth in the years since the Great Recession. Some of the hardest-hit cities have seen manufacturing’s return with very positive upward trends. Among the region’s largest success stories is winning the nationwide bidding contest for the NAMII, a public-private collaboration to develop next-gen manufacturing processes based around additive manufacturing.
Dust, water, corrosive chemicals, and airborne particles are severe hazards to many manufacturing and production facilities. Any environment where critical electrical equipment is exposed puts this equipment at risk. This critical equipment includes your motor disconnects and switched receptacles.
Back in May, KPMG released their fourth annual Global Manufacturing Outlook, which was built around a poll of 335 C-level executives on a global scale. The results show that U.S. manufacturing seems primed for an era of “hyper innovation,” in which companies develop not only new products, but entirely new product categories and new ways to build them.
It didn’t take long for the novelty of social media to fade, and the search for practical application and measurable impact of these vehicles to become a priority. Despite the commercial success of Facebook, Twitter, LinkedIn and several other platforms, manufacturers are still seeking out answers as to whether the time spent on social outreach is worth the effort.
Manufacturers look to ERP systems to build success. But change does not come from investment in ERP — it comes from commitment to strategic implementation. Installing ERP provides manufacturers with technology. Implementing ERP provides a culture of data-driven decision making, equipped to develop solutions with lasting value.
Modern mechanical carbon materials are being used in a wide variety of applications – a few examples include aircraft gear boxes, air turbine motor starters, and main shaft seals for both aircraft turbine engines and APUs.These self-lubricating materials are composed of fine-grained, electrographite substances that are impregnated with proprietary inorganic chemicals to improve their lubricating qualities and their oxidation resistance.
Product lifecycle management (PLM) may sound like one of those deep-in-the-weeds business terms, but it has become one of the most important arenas for accelerating product deliveries, reducing costs, and generating more revenues in major manufacturing industries. So what is product lifecycle management?
In food manufacturing, compressed air is used in processes such as ingredient mixing, pneumatic conveyance and packaging, among others. In the industry, this is referred to as ‘active’ air; because it touches the final product in many food manufacturing applications, the air must be clean and free of any potential contaminants.