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IMPO Insider

Daily industrial news and top headlines for plant and maintenance managers

Controlling Limescale Deposition & Industrial Fouling

June 3, 2013 8:05 am | by Jan de Baat Doelman, President, Scalewatcher North America Inc.

It costs U.S. industry billions of dollars a year to control and remove the limescale that builds up in industrial equipment such a heat exchangers, evaporative coolers, boilers, chillers and other water fed equipment. Limescale not only increases downtime, maintenance costs and causes the early renewal of capital equipment but also increases energy usage.

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Building A Secure Manufacturing Infrastructure

June 3, 2013 8:00 am | by Grant McDonald, Product Marketing Manager for Symantec SMB & .cloud

Today’s manufacturing is a wonder of efficiency and cost-effectiveness. However, the same technology that makes it possible for smaller manufacturers to thrive in our global economy also presents security challenges. With every endpoint connected to the Internet, there is always a risk of a cybercriminal stealing this intellectual property or other sensitive information.

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Assess Your Technology Ladder When Addressing Burn Risk

May 31, 2013 1:44 pm | by Scott Brooksby, Olson Brooksby PC

There are few more sophisticated and complex high-heat metallurgy manufacturing processes — and few with less tolerance for error — than the processes involved in manufacturing components of the hot-section of an aviation gas turbine engine. This precision minimizes the risk of catastrophic aviation disasters such as uncontrolled engine failure.

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Creating Better Jobs For Manufacturing’s Comeback

May 29, 2013 8:00 am | by Ray Attiyah, Founder and Chief Innovation Officer, Definity Partners

Scan through the business section of the news, and you’re likely to see stories about the resurgence of U.S. manufacturing, about how companies are moving jobs back to the United States because of the rising cost of manufacturing in (and shipping to and from) China. Certainly good news for American manufacturers, but I would argue that this trend is not what the resurgence of U.S. manufacturing should be built on.

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Safety Scene: Industrial Explosions

May 28, 2013 8:05 am | by Krystal Gabert, Editor, Chem.Info

Since the catastrophic Imperial Sugar explosion, most food processors recognized some potential for combustible dust explosions and "deflagration," which refers to the catastrophic pressure wave caused by the startled cloud of dust triggered (and ignited) by the initial explosion. However, so many factors are at play that even comparable "baking" facilities may present widely varying amounts of problems, or none at all.

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Maintaining A U.S. Manufacturing Presence

May 28, 2013 8:00 am | by Lindsey Jahn, Associate Editor, Food Manufacturing

Food Manufacturing spoke with Roger Kilmer of the Manufacturing Extension Partnership (MEP) about the importance of maintaining a strong manufacturing presence in the United States, and what resources are available to domestic manufacturers. The purpose of the NIST MEP program is to enhance the productivity, technological performance and global competitiveness of small- and medium-sized U.S. based manufacturing firms. 

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UV-/Light-Curing Adhesives Improve Manufacturing Productivity

May 24, 2013 2:12 pm | by Torsten Uske, President DELO Industrial Adhesives LLC, and Dr. Martin Kluke, Product Manager DELO Industrial Adhesives

The manufacturing world is constantly looking for processes that can accelerate production while lowering unit costs and improving product reliability. Each innovation must mesh with the overall production process to achieve high output levels.

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Microsoft Director: 'Manufacturing Is A Hotbed Of Innovation'

May 24, 2013 2:12 pm

With a primary focus on the ERP offerings within Microsoft’s Dynamics platform, Melissa Cook, Microsoft’s Senior Director of Dynamics holds a unique perspective not only on software, IT, and manufacturing, but how they all fit together in solving industry problems and pushing the manufacturing sector forward collectively.

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Connecting The Back Office To The Plant Floor

May 22, 2013 8:05 am | by Karie Daudt, Director of Marketing, TURCK

Though industrial Ethernet has been evolving for many years, it is quickly becoming the foundation for many manufacturing applications. Industrial Ethernet provides the connectivity and communication that today’s applications demand for productivity and efficiency improvement.

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Comparing Low Harmonic Drives In Light Of IEEE 519

May 21, 2013 8:05 am | by Wolfgang Hilmer, Project Manager, Siemens Industry

The most commonly used standard in the electric industry for limiting the harmonics in supply systems is IEEE 519. IEEE 519 limits the demand distortion (THDD) and voltage distortion (THVD) at the point of common coupling (PCC). The VFD input current distortion (THID) does not necessarily need to be less than five percent to meet IEEE 519 at the PCC.

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Preparing To Succeed When Your Network Has Been Breached

May 21, 2013 8:00 am | by Jeff Multz, Director of North America Midmarket Sales, Dell SecureWorks

Since it’s almost certain that every organization will experience a cyber security incident at some time, you need to be well prepared in advance. According to the 2013 Verizon Data Breach report, 22 organizations, mainly in manufacturing and professional services, with only one to 100 employees became a victim to cyber espionage last year. And 23 firms, mainly in manufacturing with 101 to 1,000 employees, also were breached.

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Labor Productivity And Global Competiveness

May 20, 2013 8:00 am | by Simon Macpherson, Senior Director Operations, Kronos EMEA

When it comes to managing the workforce, very few industries are under more pressure than manufacturing. With tremendous price competition from developing countries and a world where products can be replicated across the globe and transported with ease, manufactures need to look at every aspect of their operations for competitive advantage and productivity improvements.

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Roof Recoating Enhances Workplace Safety

May 17, 2013 11:19 am | by Del Williams, technical writer

Many industrial facilities such as petrochemical plants must remain safely, efficiently operational with virtually no downtime, unplanned maintenance, or replacement for decades. To protect equipment from corrosion, traditionally three separate coatings are used, often in a zinc, epoxy, urethane combination. While this is common, it is far from optimal.

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Building U.S. Manufacturing Strength

May 17, 2013 11:19 am

Douglas K. Woods, President of The Association For Manufacturing Technology, discusses the state of U.S. manufacturing, job development, and what the industry can expect going forward. While today’s manufacturing industry is more sophisticated and high tech than ever before, he says, the industry still needs to address some critical issues to be successful in the future.

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MRO Data Key To Unlocking Cost Savings & Operational Efficiency

May 15, 2013 8:00 am | by IHS

Maintenance, repair and operations (MRO) groups at many companies are facing a major challenge: toxic MRO master catalogs stuffed with incomplete data on replacement parts, a problem that drives up costs and creates large-scale problems for multiple corporate divisions.

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PwC: Strategies To Enhance Business Opportunities In India

May 14, 2013 8:00 am | by PwC

According to PwC, India has potential to be the fastest-growing large economy in the world over the next four decades, but businesses find its economic and cultural diversity, complicated policy-making processes and uneven development difficult to navigate.

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Pest Birds And Corrosive Droppings

May 13, 2013 8:00 am | by Chrissy Hansen, Bird-X Media Correspondent

Pest birds cost individuals and businesses millions of dollars each year in clean-up expenses, repairs, and damaged equipment. Some large industrial facilities spend as much as six figures to combat pest bird problems. Facility managers must understand the important of implementing a preventative bird control program as means of reducing these costs.

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Grainger CEO Talks Tools for Tomorrow

May 10, 2013 4:04 pm

As the required skill set for advanced manufacturing continues to evolve, many resources emerge to address workforce development needs in the industry. James Ryan, CEO of industrial distribution leader, Grainger, sat down with IMPO to discuss ways in which technical education has been a continued priority for his business — and why the skilled trades have more to offer than many people realize.

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By The Numbers

May 10, 2013 3:42 pm | by Anna Wells, Executive Editor, IMPO

 Conveying equipment can’t just keep getting faster – it has to get smarter as well. Learn how market conditions, design elements, and maintenance issues work together to create positive trends in the conveyor industry. 

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That's A Wrap

May 10, 2013 3:38 pm | by Dan Schmidt, Business Development Manager, ITW Muller

Is the amount of load damage going up with the age of your stretch wrap equipment? Having trouble keeping up with production and the increasing number of SKUs and load configurations? Have a need to do more with less people and feel automation might be the answer? Would you save money on film and eliminate film breaks if you could just improve performance?

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