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Daily industrial news and top headlines for plant and maintenance managers

Plenty to Consider When Choosing the Proper Cord Grip

August 12, 2002 8:18 am | by Mark Sweeney, Vice President of Sales and Marketing,Remke Industries

Used in both industrial and commercial facilities, cord grips provide the means for passing cord or cable into an enclosure, through a bulkhead, or into a control device such as a switch. Grips prevent cable pull-out or premature fatigue because they secure the cable where it enters the enclosure, or where it terminates into a hardwired application.

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Automated Powder-Unloading System Speeds Blending Process for Chocolate Maker

August 12, 2002 8:11 am

When Forbes Chocolate introduced an automated bulk-bag discharger at its Cleveland, OH-based plant, it was able to introduce into three ribbon blenders up to one-third more cocoa powder per shift than previous manual dumping of 50-lb. bags. The change, enabled by equipment purchased from Flexicon Corp.

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Trends in Facilities Maintenance: Tight Budgets, New Solutions

August 12, 2002 8:11 am | by Gabriella Jacobs, Contributor

As budgets shrink in both manufacturing and non-manufacturing sectors, facility maintenance professionals have found new ways to cope. Do more with less. That theme has been echoing across the business world for some time now, and it's particularly resounding for facility managers. But as budget belts tighten, requirements and requests for high-quality maintenance remain.

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Best Practices: Rohm and Haas Company: Manufacturing Excellence One Step at a Time

July 12, 2002 11:30 am | by Rick Carter, Editor-in-Chief

With the help of company veterans like Dave Rosenthal and others, the Philadelphia-based maker of specialty chemicals has embarked on a manufacturing-excellence initiative tailored to the unique needs of its worldwide businesses. Credited for increasing capacity and reducing costs, it has helped transform a solid, old-line company into a streamlined, world-class supplier.

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Seven Steps to Pressure-Gauge Selection

July 11, 2002 10:22 am | by Richard Jankura, Engineering Manager, Dresser Instrument

Pressure gauges have been a reliable source of accurate pressure measurement for more than 100 years. The operation and design of pressure gauges dates back to the mid 1800s when Eugene Bourdon invented the Bourdon tube. This same principle is used today, albeit with enhancements to last longer and resist corrosion.

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Corrosion-Proof Components Extend Bearing Life Under Food Manufacturer's Harsh Conditions

July 11, 2002 10:14 am

In the food industry, moisture and harsh cleaning solutions are part of everyday life, and corrosion is a production manager's nightmare. It can cause bearing failure, necessitate unplanned maintenance and, depending on where the failure occurs, shut down an entire line, resulting in costly downtime and serious disruptions to operations.

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Monitor Power Usage for Predictive Maintenance

June 10, 2002 9:14 am | by Rich Harwell, Automation Product Line Manager Cutler Hammer

Unplanned shutdowns and downtime continue to be among the largest avoidable costs to manufacturing. In process industries, downtime frequently leaves material useless when the production process is shut down mid-stream. These shutdowns may never be completely avoidable, but new technologies can help minimize their occurrence and their impact on manufacturing.

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Is Power's Next Generation On-Site?

June 10, 2002 9:10 am | by Clint "Jito" Coleman, Contributor

As power interruption becomes less tolerable to manufacturers, the option of generating efficient back-up power at the point of use begins to make sense. The benefits are many. Industry's electric-power needs are not as simple as they once were. In today's manufacturing and processing plants, where systems are almost completely operated by computers, plant managers face more complex concerns regarding the power that fuels their facilities.

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EAM Software on the Web: Architected or Enabled?

May 6, 2002 8:27 am | by Kevin Kling,Director of Sales Support, Indus International

Technology trends are often hard to understand partly because technology vendors spend millions of marketing dollars touting their version of the trend as the best. The current interest in EAM software designed to leverage the Web is no exception. Many software vendors claim their application is either Web-architected or Web-enabled, but what does that mean? Why is it important to you? Web-enabled Web-enabled software comes in many forms.

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AC Motor and Motor Drive Technology Retrofit Boosts Production Efficiency at Wire Manufacturing Facility

May 6, 2002 8:21 am

Judd Wire, Inc., the extrusion and cabling subsidiary of Sumitomo Electric USA has retrofit its production lines utilizing AC motor and motor drive technology. Headquartered in Turners Falls, MA Judd manufactures automotive-, electronic hook-up-, aircraft-, and coaxial-cable-wire at its 200,000 square-foot production site in San Marcos, CA.

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The Chemical Industry: Striving for World-Class Safety, Cleanliness

May 6, 2002 8:20 am | by Joy LePree, Contributing Editor

Members of a tough industry with a spotty reputation, chemical manufacturers are working to adapt world-class production practices and create safe, environmentally conscious workplaces. The business of manufacturing chemicals doesn't come easy. There's the inherent danger of the materials produced and the danger of those used to produce them; there are the stringent environmental regulations; and there's the NIMBY (not-in-my-back-yard) factor.

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How to Optimize Equipment-Condition Information

April 3, 2002 6:22 am | by John B. Kalanik, president InStep Software and Walter Walejeski, General Manager Diagnostic Technologies & Associates, Inc.

In any manufacturing environment, the optimization of equipment assets is essential to increasing profits. To perform this optimization, plants require timely access to integrated data. The costs associated with data integration have traditionally prevented many plants from moving to this optimization level.

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Large-Diameter Fans Meet Manufacturer's Cooling Needs

April 3, 2002 6:16 am

One of nine, 20-ft.-diameter, slow-speed cooling fans Plasti-Line, Inc., installed at its 82,500-sq.-ft. facility in Columbia, SC. When summer arrives and temperatures rise in U.S. industrial facilities, productivity can plummet. A Columbia, SC, manufacturer recently took a hard look at the impact hot weather was having on its ability to maintain production levels and product quality.

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The Coast Guard Goes Green

April 3, 2002 6:16 am | by Rick Carter, Editor-in-Chief

The 103-year-old Baltimore-based Coast Guard Yard became the first shipyard in the nation to obtain ISO 14001 EMS certification two years ago. Here's how a veteran staff made it happen. Anyone who has done it can testify that obtaining ISO 14001 certification for an industrial operation is not easy.

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New ISO 9000 Standards Raise the Bar

March 11, 2002 10:53 am | by Mike Delpha, Vice President, Operations Prism eSolutions, Blue Bell, PA

The countdown has begun for all ISO-certified organizations to meet a December 15, 2003, deadline for compliance with the upgraded ISO 9000 standards. The Switzerland-based International Organization for Standardization (ISO) introduced its ISO 9001:2000 upgrade in December 2000. The goal was to produce standards that are more customer-centric, require greater management involvement and, most important, enforce the long-term ISO goal of continuous improvement.

Understanding Corrosion and How to Protect Against It

March 11, 2002 5:35 am | by Roy Carlsten Manager, Technical/Support Services, Rust-Oleum Corp.

Each year corroded machinery, buildings and equipment cost American industry an estimated $7 billion. Corrosion is a costly problem. But by understanding its root causes, effective steps can be taken to prevent and combat it.

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Two-Level Storage Solution Maximizes Manufacturer's Stockroom Space

March 11, 2002 5:13 am

Prior to a redesign, Osram Sylvania's tool/spare parts stockroom included items stored on commercial shelves, racks, pegboards and on the floor. For more than 100 years, Osram Sylvania has provided high-quality lighting products for applications such as general lighting, precision materials and components, electronic control systems and automotive.

The Economics of Modern Manufacturing

March 11, 2002 5:12 am | by Nancy Syverson, Managing Editor

Manufacturing in 2002 differs significantly from one year ago, and dramatically from five years ago. The extraordinary events of the past year have created a unique manufacturing environment, replete with new challenges and uncertain pitfalls. In November 2001, the National Bureau of Economic Research (NBER), a private, non-profit tracking group composed of academic economists from Harvard, Stanford and other universities, made official what everyone had already suspected: The country was in a recession and had been since March.

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Smoke Control for Fire-Protection Systems

February 11, 2002 8:19 am | by Mike Prowse, Product ManagerSiemens-Cerberus

Workers in this nuclear power plant control room are served by a non-dedicated HVAC system that is captured by the facility's smoke-control system in the event of a fire. Smoke-control systems are designed to control smoke during a fire incident in order to contain danger and allow the building to be safely evacuated.

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Automatic Applicators Speed Molding-Maker's Labeling

February 11, 2002 8:03 am

Clifton Moulding Corp., manufactures molded wood products in various shapes, sizes and designs for the retail building-supply and home-improvement industry. One of three Avery Dennison labeling systems in use at Clifton Moulding Corp. The Texas-based manufacturer added the units when a large retail customer asked that multiple bar-code labels be placed on its products.

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