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Daily industrial news and top headlines for plant and maintenance managers

Turning The Tables On Wasteful Setups

October 25, 2013 9:22 am | by Trunnions

Upgrading machine tool technology – either by major retrofit of existing machines or purchase of new equipment – is often an expensive proposition requiring non-productive downtime and months or even years to realize a return on the capital expenditure.

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Legal Risk Management: What Every Manufacturer Should Do Now

October 25, 2013 9:18 am | by Tonya G. Newman and Sonya Rosenberg

“Hope for the best, prepare for the worst.” The English proverb resonates, particularly in the area of risk management. One of the most important tools available to any successful business operation is the deliberate assessment and tackling of potential risks.

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Avoiding Chemical & Foreign Object Contamination: Key To Food Safety

October 23, 2013 9:18 am | by Greg Bruce, Marketing Manager, LPS Laboratories

Let’s face it, there are so many ways that food products can be contaminated. If a food product is contaminated, the impact to your company’s bottom line can be substantial. Thus, risk mitigation is paramount in food processing — period.   

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Putting Design & Production Tests In Their Place

October 22, 2013 9:48 am | by Dunstan Power, Director of ByteSnap Design

Increasing pressure on timescales and the relentless pace of new technology introductions can pressurize companies to reduce design testing to a minimum. Conversely, production testing can be over-engineered to no great effect, resulting in increased production costs and a false sense of security.

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For Memorable & Sparkling Moments

October 22, 2013 9:40 am | by BEUMER Group

In order to transport palletized beverage cartons to the central warehouses and distribution centers of the customers, the German market leader for sparkling wine, Rotkäppchen-Mumm Sektkellereien GmbH, Freyburg (Unstrut), decided to equip two of its production locations with the BEUMER stretch hood M high-capacity packaging systems.

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Could Your R&D Projects Save You Some Dough?

October 21, 2013 9:28 am | by Adam Beckerman, partner-in-charge of manufacturing and distribution group at Habif, Arogeti & Wynne, LLP

$90,844,000. That’s the total value of the federal Research and Development Tax Credit awarded to food manufacturers in 2010. Are you missing out on some dough? Many food manufacturers don’t know about this valuable credit or don’t recognize that the activities they perform within their plant are eligible for the savings.

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Safeguarding The ‘Cool Side’ Of Direct-Chill Billet Casting

October 21, 2013 9:24 am | by Proprietary Systems, Inc.

Manufacturers of aluminum extrusions are highly dependent on the availability of high-quality billet, which can sometimes be difficult to procure either in cut lengths or logs. Without billet, extrusions do not get run and on-time deliveries do not occur, particularly with custom products. This situation can put customers at risk.

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How Producers And Power Generators Are Fueling The Next Energy Evolution

October 18, 2013 9:14 am | by Nathan Pascarella, Global Energy Solutions Manager, Panduit on behalf of Industrial IP Advantage

It’s an energy evolution — fueled by the confluence of Industrial Internet Protocol (Industrial IP), EtherNet/IP communications and energy management applications in industrial plants. Industrial plants’ energy partners — their power suppliers — will play a central role in this progression, working to advance plants’ energy efficiency goals.

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Pot Pies And Auto Supplies

October 18, 2013 9:09 am | by Jeff Mengel, Audit Partner & Craig Zampa, Consulting Manager of Information Technology Consulting, Plante Moran

Manufacturers and distributors in the food and beverage industry have their own unique set of challenges that need to be successfully addressed before investing large amounts of capital into a new enterprise resource planning (ERP) solution suite.

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There Are Now 31 Flavors Of Manufacturing Cloud ERP

October 16, 2013 9:32 am | by Pat Garrehy, Rootstock President & CEO

In the last ten years the very systems which worked so well in the past are creating problems in the present. Manufacturers are finding that their markets have changed, caused by both business and consumer-altered demands. Today, the business must adapt to a significantly changed business environment than that which they served a decade ago.

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Flexible Part Production Protects Against Market Uncertainty

October 16, 2013 9:25 am | by Del Williams

Facing market uncertainty, manufacturers are relying on flexible, economical part production methods to accommodate for frequent changes while scaling up from pre-production to higher volumes.          

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How To Find Success With Mobile Solutions

October 15, 2013 9:33 am | by Mikael Nilebacke, Managing Director, Erisma Technologies

Mobile solutions have a huge potential to drastically increase the efficiency of field workers and save big money for companies in a range of industries. However, the implementation of mobile solutions is filled with pitfalls.    

Turning Air Compressors Into An Energy Source

October 15, 2013 9:26 am | by Werner Rauer, Compressors Product Manager, Kaeser Compressors, Inc.

The rise in energy prices is an unwelcome reality in today’s manufacturing and business environment. While the rate of price increases for natural gas, heating oil, and other sources may vary from year to year, the upward trajectory is clear. Energy cost reduction strategies are vital to staying competitive.

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The Growing Importance Of PLM As An Enterprise Application

October 14, 2013 8:56 am | by Tony Christian, Cambashi

When we look at the progression of enterprise IT, Product Lifecycle Management (PLM) technology continues to expand and overlap into adjacent areas of enterprise application functionality.          

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Interface Goes ‘Restorative,’ Turns Pollution Into Carpeting

October 10, 2013 11:38 am | by Joel Hans, Managing Editor, Manufacturing.net

While the booming era of “going green” and “sustainability” in manufacturing has come and gone over the last few years, there are still innovative manufacturers that are working hard to reduce their impact on the environment. Interface Inc. has taken those efforts to another level with a program that not only utilizes recycled materials, but also helps impoverished farmers across the globe make a better living.

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Time To Upgrade Your ‘Useless’ ERP System?

October 9, 2013 9:31 am | by Joel Hans, Managing Editor, Manufacturing.net

While enterprise resource planning (ERP) software is near-ubiquitous in manufacturing these days, with many companies large and small having invested heavily into solutions years or decades ago, there is always room for change and innovation within the offering.

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ISM: Manufacturing Momentum Continues

October 8, 2013 9:54 am | by Jon Minnick, Associate Editor

Economic activity in the manufacturing sector expanded in September for the fourth consecutive month and the overall economy grew for the 52nd consecutive month, say the nation’s supply executives in the latest Manufacturing ISM Report On Business.

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Turning Air Compressors Into An Energy Source

October 7, 2013 8:01 am | by Werner Rauer, Compressors Product Manager, Kaeser Compressors, Inc.

The rise in energy prices is an unwelcome reality in today’s manufacturing and business environment. While the rate of price increases for natural gas, heating oil, and other sources may vary from year to year, the upward trajectory is clear. Energy cost reduction strategies are vital to staying competitive.

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Safeguarding The ‘Cool Side’ Of Direct-Chill Billet Casting

October 7, 2013 8:01 am | by Proprietary Systems, Inc.

Manufacturers of aluminum extrusions are highly dependent on the availability of high-quality billet, which can sometimes be difficult to procure either in cut lengths or logs. Without billet, extrusions do not get run and on-time deliveries do not occur, particularly with custom products. This situation can put customers at risk.

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A Penny Saved Is A Penny Earned

October 4, 2013 1:06 pm | by Rachel Leisemann Immel, Associate Editor, IMPO

Energy costs are a significant portion of any compressed air system's total lifetime cost. In fact, the amount of energy required to run an air compressor for just one year can exceed the compressor purchase price. Over a period of 10 years, energy normally totals 70 percent of the overall costs.

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