Power providers are turning to work-identification methodologies and condition-monitoring to ensure they meet profitable reliability levels and to cut costs. The approach to maintenance in the power industry has changed in recent years. To strengthen competitive position, many companies are focusing on equipment reliability.
Employees at Equipment Maintenance Service (EMS) in Gillette, WY, know that more goes into maintaining equipment than just making a few repairs. As a major mining-equipment repair company, EMS knows that proper maintenance takes expertise, attention to detail, good customer service and quality products.
To most industrial operations, compressed air is a vital utility. It runs essential tools and machinery, provides power to material handling systems and clean air to processes. Yet choosing the right compressor can be difficult, especially given new technological developments, and concerns about steady pressure, maintenance, and electrical power.
Production agility is vital to many manufacturers today, especially original-equipment auto-parts makers. Though many auto-parts companies have dedicated production lines for continuous runs of components and assemblies, these setups can benefit from the ability to quickly reconfigure, fine tune and service production line equipment, including conveyor systems.
The industry is responding to manufacturer demands for equipment that is less complex, but smarter, requires less maintenance and is more cost-effective. Today's economy requires that every investment a company makes yields a quicker ROI than ever before. As manufacturers replace and upgrade material handling equip-ment, they are looking for solutions that can meet this requirement.
Torque is defined as the force causing rotation or torsion in machinery. In the manufacturing and assembly world, tightening, controlling, or measuring torque on fasteners is imperative for production efficiency. An inadequately torqued fastener can vibrate or work loose. Conversely, if tension is too high, the fastener can snap or strip its threads.
Southern Clay Products is a Gonzales, TX-based producer of specialty clay minerals for a variety of global markets. It supplies manufacturers of paints, inks, greases, drilling fluids, plastics, paper, and home- and personal-care products. At the site, clay minerals are packaged in a variety of bag sizes, from fiber drums, to bulk and railcar shipments.
Do you cut it or keep it? Two training experts present a variety of solutions manufacturers are using. Everyone in manufacturing believes training is important. But tough times put that belief to the test. While true believers maintain or strengthen training efforts, doubters or those on weak ground cut back.
Listen to your plant boiler; it has important things to say. Acoustic monitoring (listening) systems (AMS) provide an early warning of potentially serious problems, saving thousands of dollars by averting shutdowns at power stations, pulp and paper mills, chemical plants and other industrial facilities.
When the recession hit, industrial distributor W.W. Grainger had two things its competitors didn't: cash and a vision. Here's how the $4.8 billion dollar company is restructuring to improve customer service, gain market share, and create the "perfect order." Ask president and chief operating officer, Wesley M.
When it comes to lubricating rotary-screw air compressors, a unique set of circumstances can make the process difficult. This is because in most lubricant applications, oxygen, heat and moisture are not continually combined. Two of these three factors are often combined, but not all three. In a rotary screw air compressor, the lubricant is constantly injected into the compressor air end along with the intake air, and both are moved through the compressor chamber.
At the Lyondell-Citgo petroleum refinery in Houston, TX, a decision was made some years ago to replace manually operated wedge-plug isolation and switch valves on the coker drums with motor operated, metal-seated ball valves. The change was expected to improve efficiency of these valve operations, critical to the refining process.
The Maryland World Class Manufacturing Consortium has been helping state manufacturers become world-class competitors since 1996. Lean, Kaizen, Six Sigma and other strategies are part of a program that guarantees its members will improve. If someone told you they would help your manufacturing operation achieve world-class standards, pay half the cost of high-level consultants, and help you network with other manufacturers _ all for a nominal annual fee _ you would probably question their credibility.
Paul Smith was only trying to be helpful. As he finished loading engine fasteners from the bustling and noisy work floor to an awaiting hoist, he stood next to a railing and placed his hand atop the load in an effort to balance it and prevent it from moving. He had done this many times before. At the same time, the hoist operator thought he heard someone tell him to pick up, and he began to lift the load.
Perkin Elmer Corp. is a Norwalk, CT-based manufacturer of life-science systems and analytical instruments. Among other products, the company's Optoelectronics business produces thyratrons, fast acting, high-energy switches capable of operations up to 20 kA and 75 kV. They are typically used in applications such as gas laser, radar, and other modulator applications.
Dangerous jobs challenge safety experts in extraordinary ways. Here's how professionals in some of the nation's most dangerous jobs keep the focus on safety in their daily routines. Safety experts stress that accidents are not random occurrences. They happen for a reason, usually resulting from interactions among people, machines and their environments.
Used in both industrial and commercial facilities, cord grips provide the means for passing cord or cable into an enclosure, through a bulkhead, or into a control device such as a switch. Grips prevent cable pull-out or premature fatigue because they secure the cable where it enters the enclosure, or where it terminates into a hardwired application.
When Forbes Chocolate introduced an automated bulk-bag discharger at its Cleveland, OH-based plant, it was able to introduce into three ribbon blenders up to one-third more cocoa powder per shift than previous manual dumping of 50-lb. bags. The change, enabled by equipment purchased from Flexicon Corp.
As budgets shrink in both manufacturing and non-manufacturing sectors, facility maintenance professionals have found new ways to cope. Do more with less. That theme has been echoing across the business world for some time now, and it's particularly resounding for facility managers. But as budget belts tighten, requirements and requests for high-quality maintenance remain.
With the help of company veterans like Dave Rosenthal and others, the Philadelphia-based maker of specialty chemicals has embarked on a manufacturing-excellence initiative tailored to the unique needs of its worldwide businesses. Credited for increasing capacity and reducing costs, it has helped transform a solid, old-line company into a streamlined, world-class supplier.