Experts estimate that women make up almost half - about 46% - of the U.S. workforce. While it's difficult to get a headcount on the number of females working in "non-traditional" environments like manufacturing, science and engineering, it is generally believed that the ranks of women in these industries is growing, though well under half.
Switching to a new refractory material is expected to save General Aluminum Manufacturing and Metalloy, Conneaut, OH, more than $2 million in costs associated with relining its furnaces. With the previous refractory, furnaces needed to be relined every two years at a cost of $175,000 per furnace for materials and labor.
Moisture, oils, vapors, and other contaminants in industrial compressed air systems have long been a costly problem that negatively affect the efficiency of pneumatically operated appliances, controls, instruments, machinery, and tools, and reduces the service life of motors, air tools and cylinders.
Computer Dynamics Institute, a private business school in Virginia Beach, VA, has occupied a 17,500-sq.-ft., 20-year-old building for nine years. Recently, the building was experiencing leakage problems with its 20,000 sq. ft built-up roof (BUR). Although this was the building's second roof, it was leaking in as many as 30 places.
For MRO distributors, E-commerce has been perceived as everything from threat to saving grace. In the process, it has become an integral part of modern supply management. Here's how it got there. Nancy Syverson, Managing Editor For some time, the $450 billion MRO distribution industry has wrestled with the issue of e-commerce.
WinCo Foods, a Portland, OR-based food distributor, recently installed safety door contacts on the loading dock doors of its distribution center in Woodburn, OR. The contacts, designed to remote-control dock levelers, are made by Sentrol Industrial, a Tualatin, OR-based maker of non-contact safety interlock switches for industrial applications.
Austin Jet International in Horseshoe Bay, TX, is located in the center of the triangle created by Dallas, Houston and San Antonio. Its three-hangar, 12,500-sq.-ft. facility is a Federal Aviation Administration repair station. Employees who work in the hangar provide clients with a variety of maintenance services, including scheduled inspections, parts, inventory, engine overhaul and non-routine maintenance.
Baxter Healthcare, the giant, Illinois-based healthcare-product manufacturer, runs other award-winning facilities, but its Mountain Home plant in northern Arkansas may be the most exceptional. Here's why. Plant manager Vick Crawley matter-of-factly explains the numerous achievements of his Baxter Healthcare facility in Mountain Home, AR, as if he's done it many times before.
If OSHA paid a visit and decided to give your employees a pop quiz regarding the location of a particular MSDS (Material Safety Data Sheets), would they pass? Do you know how many pounds of each EPA-reportable chemical ingredient are located within your facility? Hopefully you've answered a firm and accurate "yes" to both of these questions.
The Winnebago name is associated with quality recreational vehicles. Based in Forest City, IA, Winnebago Industries builds motor homes under the Winnebago, Itasca, Rialta and Ultimate brand names, and markets them to dealers throughout the U.S. and Canada. Motor home sales have represented at least 87% of company revenues over the past five years.
Roxane Laboratories, Inc., a Columbus, OH-based manufacturer of prescription drugs, recently added state-of-the-art work-positioning tables to prevent back strain among its production-line employees. Since the addition of seven Roll-On Level Loaders custom-made by last year by the Southworth Products Corp.
Manufacturers of edible products face a diverse world of significant challenges, including stringent government regulations, harsh working conditions and complex equipment that can be difficult to maintain. In the world of manufacturing, every industry has its own set of problems and issues.
Die-casting is a century-old process of injecting molten metal into a steel die under high pressure. The metal - aluminum, zinc, magnesium or copper - is held under pressure until it solidifies into a net-shape metal part. Die casters produce precision and high-strength products at a rapid production rate, from automobile engine and transmission parts, to intricate components for computers and medical devices.
The Caterpillar Lafayette, IN, plant manufactures large diesel engines that power trucks, ships and boats, construction and mining machines. The testing of these engines is done on high-precision equipment in contaminant-free environments. Like the production of computers or chips, engine production requires clean room or clean-area environments to protect parts and machinery against damage from dust and other unwanted air particles.
Use of this environmental-management standard has spread dramatically around the world since its introduction in 1996. Now it's catching on in the U.S. Here's why. At one time, companies implemented environmental management systems largely to reduce their exposure to EPA penalties and/or to increase profitability from a new perspective.
When CITGO Asphalt and Refining Co. purchased a 70-year-old Savannah, GA, refinery in 1993, the company bought into an outdated and non-compliant facility with operational problems. In particular, the plant's 18-spot railcar loading station was not only inefficient and in need of continuous repair, it was unsafe and its location impeded truck-loading operations.
Keeping concrete floors clean, is always an important maintenance function. In nuclear power plants, however, this function is especially important because it helps stop the spread of radioactive particles generated during maintenance on systems containing radioactive contamination. These contaminants accumulate and spread in nuclear facilities in much the same way dirt and dust spread through other industrial plants.
Despite President Bush's repeal of the Clinton administration's ergonomics standard, companies remain responsible for providing a safe and healthy workplace. Here's why. Each year, 1.8 million Americans suffer on-the-job repetitive strain injuries (RSIs) and musculoskeletal disorders (MSDs) like carpal tunnel syndrome, tendonitis, nerve damage and back pain.
Conam Inspection, Inc., a Glendale Heights, IL-based inspection and testing service, uses advanced visual-inspection instruments called "videoprobes" for plant applications. The company depends on the probes to complete its nationwide quality-control service, which provides nondestructive testing, mechanical testing, and metallurgical- and chemical-analysis services Figure 1: A Conam inspector uses a View-A-Pipe videoprobe to inspect the welds inside a stainless steel heat exchanger used in the glassmaking industry.
Efficient production methods are slow to be accepted in Mexico, but surveys show that progress is being made. The application of the so-called "Toyota Production System" began in America several years ago. It all started when the American automotive industry, in an effort to survive, decided to adopt the system developed by the Japanese.