The buzz around wearable technology has been escalating the past several months. With this market gaining momentum, a key question needs to be addressed: How prepared are manufacturers to design and deliver these new and innovative types of products time and time again?
Lately, there has been a lot of buzz about the new and emerging technologies in manufacturing that are likely to produce major industry changes in the coming months and years. One such area of technology, as identified by the Advanced Manufacturing Partnership (AMP) group, is remanufacturing.
Facebook is the single largest collective of people ever in the history of mankind, and it’s changed how we interact socially. When you add the fact that there are one billion users, and almost 70 percent of its access is mobile, the impact broadens tremendously.
The Malcolm Baldrige National Quality Award is recognized as one of the most prestigious honors a U.S. company in the manufacturing sector can attain. We recently sat down with Woodbury University President Luis Calingo, member of the 2013 Board of Examiners for the award. He offers perspective on goals every company in this sector should strive for and the irony of cost cuts that are often made to employee training programs.
Today over 43 million workers in over 5 million workplaces are covered by the HazCom Standard, which means OSHA’s adoption of GHS creates compliance issues that extend far and wide into American workplaces, especially industrial facilities. The biggest changes that companies in the United States will see thanks to GHS adoption are to chemical classification, labels and safety data sheets.
To address coming workforce demographic changes, employers must create a corporate culture that promotes both safety and wellness. Healthy workers and a safe workspace reduce costs and increase productivity, so these efforts will be repaid fully.
From repetitive motion to lifting risks, the warehouse presents many challenges to personnel safety. Repetitive motion of any type, when sustained, can result in injury, says the president of Hamilton Caster. “Manufacturers can help reduce injuries by providing equipment that eliminates risky motions, such as reaching too far to position products for transit, and by observing best ergonomic practices for working height.
The risk of slips and falls is one every business must face, but industrial environments contend with the added challenge of preventing significantly more dangerous incidents. With heavy machinery, rotating equipment, sharp corners, and other various dangers around every corner, it’s critical manufacturers stress safety… and what better place to start than the floors.
Fasteners are essential to modern life; it is easy to forget just what an important role they play. Automakers have reported that the majority of their warranty costs arise from fastener related issues – ranging from the simple rattle in the dashboard coming from a loose tapping screw to a major recall resulting from mis-torqued high strength fasteners in the steering system. Many problems relate back to the not-so-simple fastener.
When people look to chemical threadlockers, they are almost always looking to secure a troublesome fastener from vibrating loose. However, a key advantage of anaerobic threadlockers often overlooked is their ability to seal the threaded joint from leaks.
Point-of-use dispensing technology has gained in popularity for many manufacturers who have struggled for years with the tracking of MRO products. Manufacturers and distributors alike can recount horror stories of contending with hundreds of SKUs of something as simple as work gloves.
A typical manufacturing plant today will have thousands, or even many thousands, of electrical connections on both fixed equipment and moving machines. And it’s just a matter of time before some of those connections fail or wear out, bringing production machines to a dead stop.
Ford Motor Company is a global automotive industry leader, manufacturing or distributing vehicles across six continents. With 175,000 employees and 65 plants worldwide, the company has leveraged the dedication of its employees and UAW partnership to become more efficient, improve its product cadence, and be a more effective automotive industry competitor than ever before.
The fouling of heat exchangers in processing industries is a chronic operating problem. Costs due to additional fuel consumption and maintenance, loss of production, etc. have been estimated as 0.25 percent of the GNP of industrialized countries. EWT offers companies an environmental, effective, and cost saving method of reducing fouling on heat exchangers which can only prove a win, win, win scenario for all.
The median age of the labor force is anticipated to increase rapidly, with one-third of the U.S. labor force turning 55 by 2015. This may have far-reaching implications on the number and type of work-related injuries experienced. Most companies are not prepared for these changing demographics.
Miller Electric, a leading manufacturer of welders and welding supplies, recently announced that its president, Mike Weller, has been recognized by the Wisconsin Technical College District Boards Association for his service to the Wisconsin Technical College System. Given the constant pressure that manufacturers face in attracting and replacing skilled workers, we asked Weller for some perspective on the future of the skills trades.
Whether we like it or not, globalization has been a major factor in the staying power of many manufacturers. The practice of scattering production, jobs and plants across the globe has delivered great benefits to the consumer and the manufacturer. Companies have been able to squeeze as much efficiency as possible from the products they make so that what we desire is affordable and readily available.
Most everyone in manufacturing is aware that today, supply chain is, more or less, “king” of the manufacturing lifecycle. With more globalized supply chains and the trend of working with more and more third parties, it’s critical that manufacturers keep a strong hold on the flow of materials from one location to the next.
Prime Advantage, a leading buying consortium for midsized manufacturers, announced the findings of its twelfth semi-annual Group Outlook Survey, revealing financial projections and top concerns of its member companies for the rest of 2013. The results show continued optimism about revenues and employment despite concerns about federal regulations and fiscal policy uncertainties.
With insurance, you want to cover only what you need and can afford – nothing more. It’s the same with your spare parts inventories. Of course, with your spare parts, it is important to cover the risk but it is also important to be able to justify everything on the shelf – holding only what you need, and can justify, and nothing more. That is the key to effective spare parts risk management.