Industrial Maintenance & Plant Operations

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Daily industrial news and top headlines for plant and maintenance managers

Hidden Opportunities Within Your Plant, Part 2

November 14, 2012 8:26 am | by Todd Smith, FactoryTalk Metrics Product Manager, Rockwell Automation | Comments

In some cases, disparate data points alone aren’t enough to compel a manufacturer to action, especially when operators can’t physically see the problem identified by the data. Rather, it’s combining data in a way that defines root causes that offers compelling enough evidence to drive actionable improvements.

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Q&A: How To Handle Your Supply Chain When Natural Disasters Strike

November 14, 2012 8:23 am | Comments

In this challenging environment, forward-looking insights combined with disciplined execution can help organizations ensure that their supply chain is healthy and robust, helping to assuage the impact of unexpected chaos, like the recent Hurricane Sandy that hit the east coast.

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Hidden Opportunities Within Your Plant, Part 1

November 13, 2012 8:32 am | by Todd Smith, FactoryTalk Metrics Product Manager, Rockwell Automation | Comments

“Does my plant need an overall equipment effectiveness (OEE) system?” That question is top of mind for many plant managers intent on measuring and improving productivity. OEE is a simple performance indicator to which all managers can relate. But using an OEE score alone to reduce costs is like using a credit score to reduce monthly expenses. A credit score doesn’t provide any guidance in terms of actual performance and root causes.

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PwC: Industrial Manufacturing M&A Activity Rebounds

November 13, 2012 8:23 am | by PwC | Comments

The resilience of the U.S. manufacturing sector and the slow, but stable overall economic growth, may have been attractive for strategic, long-term investors.  Moreover, the value of North American targets far exceeded the value of targets from any other region, an indication of both the size and maturity of targets from this region and the fairly attractive nature of the North American manufacturing market.

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The Ryt-Way To Control 2,500 SKUs

November 12, 2012 8:08 am | Comments

As a leading contract packager of dry food products for hundreds of well-known brands, Ryt-way offers customers a wide variety of “market-smart” packaging options. But as it continued to expand its breadth of capabilities, Ryt-way’s Des Plaines, IL facility had a spare parts inventory system for its 900-plus pieces of equipment that was proving woefully inadequate.

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Enabling The Next Generation Operator

November 9, 2012 8:22 am | by Bernard Cubizolles, PhD. GE Intelligent Platforms | Comments

Operators today have multiple hats and roles causing a need for higher efficiency and mobility for operating and controlling assets across the plant. They need real time monitoring and control on new generation tablets and smart phones, with new intelligent applications to help bring the right knowledge to operator action.

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The Next Frontier of Competitive Wars in Supplier Management

November 8, 2012 5:31 pm | by Vineet Seth, Head of Product Management, SAP Global Business Incubator | Comments

If you are responsible for managing the supply base within your company, in order to be very successful you must not only be a procurement expert and an operations whiz, but also an analytical data junkie. And in the face of ever-shortening product lifecycles, increased cost pressures and lean supply chains, you are continually faced with potential supply disruptions.

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Upgrading The Components Side Of Material Transfer

November 8, 2012 5:24 pm | by Rachel Leisemann Immel, Associate Editor, IMPO | Comments

That “the whole is greater than the sum of its parts” certainly rings true when considering industrial conveying systems. The components side of material transfer can be the lifeline of a manufacturer, ensuring that parts get safely and efficiently from point A to point B — saving workers strenuous and expensive labor — and going where forklifts and other material handling solutions might not be able to go.

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Adapting For The “Chronologically Gifted” Worker

November 8, 2012 5:17 pm | by Rachel Leisemann Immel, Associate Editor, IMPO | Comments

Josh Kerst, vice president of Humantech, debunks common myths about the older workers in the industry, and offers key changes that manufacturers can make to embrace a safe and productive older workforce. “The workforce is getting more chronologically gifted,” says Josh Kerst, vice president of Humantech, an ergonomics and workplace improvement company.

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2012 IMPOvation Award Winners

November 8, 2012 4:48 pm | Comments

The fourth annual IMPOvation awards tracked reader click activity to determine the most popular product technology in our daily e-newsletteer, IMPO Insider. These are your favorites. The top three companies showcased Double-X™ Pliers, oil-injected screw compressors, and a pedestal/magnetic mount work area light.

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Evolving Robot Safety Standards

November 8, 2012 4:18 pm | by Eric Esson, National Sales & Marketing Manager, Frommelt Safety Products | Comments

Several aspects of industrial safety standards are changing and require constant monitoring and a bit of common sense to keep current. Technological advances and alternative guarding methods are being devised every day, and companies should be doing everything within their power to eliminate the opportunity. A great place to start is by conducting thorough Risk Assessments and referencing current standards and regulations.

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Q & A With Bernie Anger, GE Intelligent Platforms

November 8, 2012 4:08 pm | by Mike Schmidt. Associate Editor, Manufacturing Business Technology | Comments

As automation technology has developed over the years, workers have been forced to adapt and refine the necessary skills to utilize and maintain various systems. According to Bernie Anger, General Manager Control and Communication System for GE Intelligent Platforms, there is a shortage of individuals with the expertise necessary to accomplish these tasks and usher in the future of automation.

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Adhesives: A Hidden Powerhouse

November 8, 2012 4:01 pm | by Rachel Leisemann Immel, Associate Editor, IMPO | Comments

Adhesives have revolutionized the auto industry by replacing mechanical fasteners, lowering a car’s weight, and improving fuel efficiency. The aircraft manufacturing industry has seen similar results, and adhesives today join up to 30 percent of all components in modern aircraft. For many, adhesives may not be the most noticeable part of industrial manufacturing, but they are certainly among the most important.

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Welcome To The Matting Zone

November 8, 2012 3:55 pm | by John Engel, Senior Marketing Manager, Cintas Facility Services | Comments

According to the U.S. Department of Labor, slips, trips, and falls constitute the majority of industrial accidents. Plant managers and operators should remain aware of the devastating impact these accidents can have on the victim and the plant. While not every accident is preventable, many of the causes of slip-and-fall accidents can be offset through the implementation of a safe floor matting system.

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Manufacturing Digital Revolution: Exit Clipboard, Enter iPad

November 8, 2012 3:50 pm | by Matthew Littlefield. President, LNS Research | Comments

Since users are driving demand and manufacturing software vendors continue to invest in stronger solutions, the market is expanding in terms of cross-functionality, user-friendliness, SaaS offerings, and interoperability. This time will be looked upon in history as a rapid expansion of business processing power.

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